無機(jī)石壓機(jī)線

1
設(shè)備簡述Equipment briefly

本方案是針對(duì)以無機(jī)材料為主體，生產(chǎn)包含無機(jī)免燒地板、腰線、踏步裝飾、該條生產(chǎn)線為煒達(dá)機(jī)電成熟配套生產(chǎn)線，包含從原材料粉料配比到產(chǎn)品深加工整條產(chǎn)線及其工藝要求。應(yīng)用當(dāng)前國際最先進(jìn)技術(shù)，實(shí)現(xiàn)多次供給，同步壓制多種材料于一體的新型材料。關(guān)鍵設(shè)備有SZ1800立式攪拌機(jī)、SZ1500立式攪拌機(jī)SZ1200立式攪拌機(jī)、SZ1000立式攪拌機(jī)、搓料機(jī)、搓料壓片機(jī)布料皮帶機(jī)、壓片打散機(jī)、移動(dòng)輥臺(tái)、聯(lián)接輥臺(tái)、壓制皮帶機(jī)壓板機(jī)、模板、立式固化箱、單工位縱移機(jī)械手等，整條生產(chǎn)線基本實(shí)現(xiàn)自動(dòng)化操作。This scheme is aimed at by the inorganic material as the main body, products including inorganic no firing floor tiles, Waist line, Step decoration, this production line is Weida complete set of mature production line, including the raw material ratio of powder to the product of the whole production line and the art work requests. Using the current international most advanced technology, Implement multiple supply, Synchronous extrusion multilayer material in the integration of new material, the main machines is SZ1800 Vertical mixer 、SZ1500 Vertical mixer ,SZ1200 Vertical mixer、SZ1000 Vertical mixer、material rolling machine 、material rolling press piece machine feeding material belt conveyor 、rablet breaker 、moving platform 、connecting platform 、press belt conveyor, press machine 、mould board 、vertical curing box 、unit lengthways machine hand and so on.

2
工藝流程概述production line process overview

壓制法生產(chǎn)人造無機(jī)板工藝流程介紹

press method quartz stone plate production line art work：

各種物料經(jīng)固定配方配比稱重，放入攪拌機(jī)攪拌，使成為混合料，混合料根據(jù)產(chǎn)品的花色、紋理不同需經(jīng)過搓料、壓片、打散等工序，合格后由布料皮帶機(jī)稱重、布料，均勻分布在壓機(jī)模板上，經(jīng)壓制皮帶機(jī)送入振動(dòng)壓機(jī)抽真空，壓緊，達(dá)到所要求強(qiáng)度，經(jīng)輥臺(tái)送到養(yǎng)護(hù)室進(jìn)行初期養(yǎng)護(hù)，養(yǎng)護(hù)室要求有溫度和濕度控制，養(yǎng)護(hù)完成后在自動(dòng)輥臺(tái)上卸下毛坯板，送入后期處理工序，模板再次布料重復(fù)使用。All kinds of material is fixed formula ratio of weighing, in a blender mixing, made by mixture, mix according to different product design and color, texture has been rolling material, pelleting and scattered, after qualified by the belt conveyor weighing, fabrics, uniform distribution on the compressor template, by suppressing belt conveyor into vibration compressor, vacuum pressure, to achieve the required strength, through roller to curing room for initial curing, curing room requires a temperature and humidity control, after completion of maintenance on the automatic roller table blank plate, into the post processing process, template material reuse again

3.生產(chǎn)線相關(guān)設(shè)備主要技術(shù)參數(shù)說明

production line equipment main technical parameter instructions：

3.1、SZ1800立式攪拌機(jī)Vertical mixer：

這種攪拌機(jī)廣泛應(yīng)用于石英石物料的攪拌，攪拌質(zhì)量優(yōu)越，攪拌無死角，出料干凈。無論是在攪拌質(zhì)量，設(shè)計(jì)構(gòu)造，使用壽命，或是日常維護(hù)方面，都有著非常突出的優(yōu)點(diǎn)，尤其是當(dāng)人們用小顆粒的骨料來生產(chǎn)時(shí)，更要比目前國內(nèi)普遍使用的攪拌機(jī)優(yōu)越許多，因?yàn)樾☆w粒的骨料在立軸行星式攪拌機(jī)中可以得到更好效果的攪拌。適用于攪拌帶有各種顏料的人造花崗巖，人造大理石，人造石英石等This mixer is widely applied in quartz material mixing, mixing quality is superior, no dead Angle, stir discharge clean.Whether in the mixing quality, design structure, service life, or routine maintenance, has a very significant advantage of a particularly when people use small particles of aggregate production, more than the current domestic many commonly used mixer is superior, because of the small particles aggregate can get a better effect in vertical shaft planetary mixer mixing.Suitable for mixing with various pigments of artificial granite, artificial marble, artificial quartz, etc

拌筒容量mixing barrel capacity:1600L,

最大攪拌重量max mixing weight:550Kg，

電機(jī)功率power:29.5KW,

公轉(zhuǎn)revolution:15r/min,

自轉(zhuǎn)rotation:98r/min

3.2、SZ1500立式攪拌機(jī)Vertical mixer：

拌筒容量mixing barrel capacity:950L,

最大攪拌重量max mixing weight:400Kg，

電機(jī)功率power:15KW,

公轉(zhuǎn)revolution: 27r/min,

自轉(zhuǎn)rotation: 98r/min

3.3、SZ1200立式攪拌機(jī)Vertical mixer：

拌筒容量mixing barrel capacity: 650L,

最大攪拌重量max mixing weight: 250Kg，

電機(jī)功率power: 11KW,

公轉(zhuǎn)revolution:27r/min,

自轉(zhuǎn)rotation: 98r/min

3.4、SZ1000立式攪拌機(jī)Vertical mixer：

拌筒容量mixing barrel capacity:40L,

最大攪拌重量max mixing weight:100Kg，

電機(jī)功率power:7.5KW,

公轉(zhuǎn)revolution:27r/min,

自轉(zhuǎn)rotation: 98r/min

3.5、搓料機(jī)material rolling machine：

搓料機(jī)是根據(jù)客戶要求和石英石布料的實(shí)際工作狀況設(shè)計(jì)定制的，石英石板材混合料，經(jīng)過攪拌均勻后，通過勻料系統(tǒng)將混合料均勻布在布料倉內(nèi)。該設(shè)備能有效的把原料均勻搓散并過篩，篩網(wǎng)的目數(shù)可以更換，有拉扣快速夾具，使用方便。Rolling machine is according to customer requirements and actual conditions of quartz material design customized, quartz plate mixture, after mixing, through the mixture evenly feeding system distribute uniformly in the material warehouse.The device can effectively put the raw material evenly rub scattered and sieve, sieve mesh can be replaced, a drawing buckle fast fixture, easy to use.

搓料最大產(chǎn)量max rolling material capacity:800Kg,

電機(jī)功率power1.5KW

3.6、搓料壓片機(jī)material rolling press piece machine：

該設(shè)備能有效的把原料均勻搓散并過篩和壓片，是用于石英石制作的混合料大工作量的搓料壓片設(shè)備。石英石板材混合料，均勻搓散并過篩和壓片后，通過分散式推進(jìn)和框架分布將混合料均勻的布在模具內(nèi),可壓制出自己想要的花色板和多重顏色板。The device can effectively put the raw material evenly rub scattered and sieving and tablet, is used for large workload of rub material made of quartz, mixture tablet devices.Quartz plate, mixture evenly rub scattered and after sieving and tabletting, pushed by decentralized and framework to mix evenly distributed within the mold, can suppress the color plate and multiple color wanted.

搓料壓片產(chǎn)量capacity:800Kg,電機(jī)功率power:5.6KW

3.7、布料皮帶機(jī)feeding material belt conveyor：

布料皮帶機(jī)是石英石生產(chǎn)線上布料位置的一個(gè)皮帶臺(tái)，把已經(jīng)攪拌好的石英石材料直接倒在皮帶臺(tái)上，通過皮帶臺(tái)控制布料皮帶機(jī)移動(dòng)到模具盤上，并把顯示屏的數(shù)據(jù)歸零，當(dāng)布料皮帶機(jī)上的石英石材料倒在模具盤上，顯示屏?xí)@示負(fù)數(shù)，這個(gè)數(shù)值就是布料的重量，從而實(shí)現(xiàn)稱重布料。

This belt conveyor is comprised of feeding production line position , mixing the good quartz material directly on the belt, and then moving to the belt control machine mould plate, and the display data to zero, when the cloth belt of quartz material in the mold plate, screen will show a negative number, this number is the weight of the fabric, so as to realize the weighing of cloth.

懸掛式suspension type，

1.5KW電機(jī)帶變頻調(diào)速motor along with frequency adjust the speed，

皮帶平臺(tái)傳動(dòng)輸送belt platform driving trasnporation，

600KG電子稱重electrical weighing

3.8、壓片打散機(jī)rablet breaker：

壓片打散機(jī)是把攪拌好的石英石材料壓制成薄片，然后通過噴粉或噴漿等工藝，做成不同的花紋，再通過皮帶臺(tái)輸送，把石英石材料跌落到打散棒上，把石英石材料打散，達(dá)到所需要的工藝要求。通過壓片打散機(jī)上面的電機(jī)帶動(dòng)滾筒轉(zhuǎn)動(dòng)壓制材料，并且可以調(diào)節(jié)滾筒與皮帶臺(tái)之間的高度，從而改變石英石薄片的厚度。

This machine is the quartz material mixture compressed into thin slices, and then through the powder spraying or spray process, make different decorative pattern, again through the belt conveyor, the quartz material on the rod to break up, scatter quartz material, meet the need of technological requirements.By tabletting scattered on the motor drive roller rotation crushing material, and can adjust height between roller and belt machine, so as to change the thickness of the quartz chip.

1個(gè)打散棒one breaker roller，

整體鍍鉻Overall chrome plated，

0.75KW電機(jī)帶變頻控制motor along with frequency adjust the speed；

2個(gè)直徑20cm預(yù)壓壓輥two sets 20cm Preloading roller，

輥筒包聚氨脂Polyurethane roller bag ，

1.5KW電機(jī)帶變頻控制motor along with frequency adjust the speed

3.9、移動(dòng)輥臺(tái)moving platform：

3.5米線架，實(shí)心φ110尼龍輪，1.1KW電機(jī)變頻調(diào)速傳動(dòng)尼龍輪,1.1KW電機(jī)變頻調(diào)速傳動(dòng)行走；皮帶傳動(dòng)，1.5KW電機(jī)變頻調(diào)速,1.5KW電機(jī)變頻調(diào)速傳動(dòng)行走。3.5 m line support, solidφ110 nylon wheel, 1.1 KW motor frequency control of motor speed transmission nylon wheel, 1.1 KW motor frequency control of motor speed transmission walk;Belt drive, 1.5 KW motor frequency control of motor speed, 1.5 KW motor frequency control of motor speed transmission.

3.10、聯(lián)接輥臺(tái)connecting platform：

4米線架輥臺(tái)，實(shí)心φ110尼龍輪，1.1KW電機(jī)，變頻調(diào)速傳動(dòng)

4m line support roller platform, solidφ110 nylon wheel, 1.1KW motor, frequency control of motor speed driving.

3.11、壓制皮帶機(jī)press belt conveyor：

壓制皮帶機(jī)是通過電機(jī)帶動(dòng)皮帶，把布好料的模具盤輸送的一個(gè)過程。Suppression of belt conveyor is through the motor drive belt, the cloth is good material mould plate of a process of conveying.

1.5KW電機(jī)變頻調(diào)速，皮帶平臺(tái)傳動(dòng)輸送。

1.5KW motor frequency control of motor speed, belt platform driving transporation

3.12、壓板機(jī)press machine：

工作面高度650mm；最大毛坯板尺寸： 3250X1650X(15～30)；兩列共8個(gè)高性能15KW150KN歐力臥龍振動(dòng)電機(jī)；變頻調(diào)速，頻率分段可調(diào)；10寸觸摸屏；自動(dòng)控制系統(tǒng)，一鍵自動(dòng)啟動(dòng)壓板；單層皮帶輸送，5.5KW電機(jī)變頻調(diào)速傳動(dòng)；液壓站11KW電機(jī)；真空泵22KW水環(huán)泵+羅茨泵4KW

working platform height:650mm, max adobe plate size: 3250X1650X(15～30)；Two columns, a total of eight high-performance 15 kw150kn the force vibration motor;Frequency control of motor speed, adjustable frequency segment;10 inch touch screen; automatic control system, automatic startup pressure plate;Single belt conveyor, 5.5 KW motor frequency control of motor speed transmission;11 kw motor hydraulic station;22 kw water ring vacuum pump + 4 kw roots pump

3.13、模板mould board:

壓制板規(guī)格3250*1650*25mm

Press plate size: 3250*1650*25mm

3.14、立式固化箱vertical curing box：

20層儲(chǔ)坯架，每層1.5KW電機(jī)傳動(dòng)，變頻控制，外框封泡沫板保溫；升降架1采用7.5KW電機(jī)變頻調(diào)速升降，實(shí)心φ110尼龍輪線架，1.1KW電機(jī)變頻調(diào)速傳動(dòng)：升降架2采用7.5KW電機(jī)變頻調(diào)速升降，皮帶平臺(tái)傳動(dòng)輸送，1.5KW電機(jī)變頻調(diào)速傳動(dòng)。20 layers adobe store frame, each layer adopt 1.5 KW motor driving, frequency conversion control, the casing outside the seal foam board insulation;crane 1 adopt 7.5 KW motor variable frequency speed regulation hoist, solid lineφ110 nylon wheel frame, 1.1 KW motor frequency control of motor speed transmission: crane 2 adopt 7.5 KW motor variable frequency speed regulation hoist, belt platform driving transmission, 1.5 KW motor frequency control of motor speed transmission